Federal Direct’s Web Offset divisions utilize high-speed roll-to-roll, web-offset presses for your medium and long run print needs. Ranging from economical three-color presses to precise ten-color UV presses, our equipment lineup allows Federal Direct’s estimating team to construct a high quality, cost-effective solution for your project.

Our Pressmen and Quality Control personnel monitor jobs at each stage of production. They help ensure error-free rolls for our internal direct mail operation and also for our Jumbo Roll clients.

Our UV offset presses have state-of-the-art color registration systems, producing outstanding print quality with tremendous cost effectiveness.

• In-line punching and die-cutting
• In-line spot varnish
• In-line full UV coating
• 50″ precisely metered Jumbo Rolls – no breaks or splices

Federal Direct is excited about the quality and flexibility that digital printing provides today’s direct marketer. Our Digital Print capabilities provide excellent tools for variable-text and variable-graphics direct mail and fulfillment projects. Digital print options include:

• Cut-sheet full-color Digital Presses providing a range of variable-print and graphics options on a wide variety of substrates
• New Roll-to-roll Ink-Jet for high-speed image personalization
• Simplex or Duplex High-speed, Roll-to-Roll Laser Personalization
• In-line stapling, stitching, taping, folding, booklets
• Off-line Digital Folding and Creasing w/o cracking
• Bar-coding and sequential numbering
• Order your digital print on-line – we provide web-storefronts and websites to drive and manage your Fulfillment or Direct Mail project

Jumbo Printed Rolls are a key element of transactional document printing. Federal Direct has been proving blank and custom printed jumbo rolls Financial, Banking, and Insurance clients for decades. Our rolls are designed for optimal performance on the high-speed laser and inkjet roll-fed printers used for printing statements, insurance policies, utility, credit card bills, and more.

• We provide error-free, precisely metered Jumbo Rolls – no breaks or splices
• File hole and Pattern Punching
• A variety of sizes and paper weights; 3”, 5”, or 6” shaft core sizes
• Checks, with or without MICR
• Inventory Management: We monitor your inventory and automatically ship Rolls according to your pre-defined criteria

Manufacturing more than 2.5 million pieces each month, Federal Direct is one of the largest producers of Collated Forms and print material in the country. We have 70+ years of experience with Forms Engineering, creating innovative custom designs, and a reputation for helping clients create cost-effective programs and solutions.

• Collated Business Forms, up to 16 parts
• Personalized Self-Mailers
• Mutiple-part Credit Applications
• In-line die-cutting options
• In-line Arabic, MICR and MOD numbering